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Injecting smart cores into traditional home appliances Omron's "New Automation" concept helps the di

Release date : 2014-12-6 10:32:32, Author : kate semi Technology Co., Ltd

Omron based on the "sensing and control" automation technology, can be a good solution to the Chinese household electrical appliance enterprises in the current environment, the technical transformation needs, to help it in the original production line based on digital transformation. At the home exposition, a group of exhibition boards centered around the "previous life" of the smartphone production process, showing how automation technology can help improve product production efficiency in different segments such as battery winding, sapphire screen cutting, screen bonding and chip manufacturing. And yield. As we all know, the manufacturing process of smart phones is complicated, and details in the production process often cause various problems such as delayed delivery, insufficient capacity, and reduced yield. If there are flaws in the product, it will inevitably lead to subsequent product revisions. This causes waste of resources. After applying automation technology to improve the level of intelligence in manufacturing, it can ensure high-quality, high-efficiency production.


        For example, the screen of the mobile phone is divided into three parts: a glass cover, a touch screen, and an LCD screen, and the three parts need to be attached during the production process. If you use a full-fit method, you can achieve a better display effect than the frame-adjustment method to prevent the screen from getting ash and make the screen lighter and stronger. However, the full-fitting method has extremely high requirements on the process. If artificial adhesives are used, not only the efficiency is low, but also defective products are likely to appear. With OMRON's Sysmac technology, alignment control can be completed in one step at this stage, which is not only three times faster than manual bonding, but also a significant increase in the yield. For another example, batteries used in mobile phones are formed by winding and are also called wound batteries. By using Sysmac technology, manufacturing efficiency and precision can be greatly improved. The battery winding speed can be doubled from the original 230mm/s to 500mm/s. The manufactured battery is also higher quality and safer than the original one.


        It can be seen that Omron's leading automation technology can practically start with the needs of China's home appliance companies, provide the most practical support for transformation and upgrading at the product and manufacturing level, increase its smart content and competitiveness, and achieve a breakthrough "digital revolution."


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